Does the 2024 NEW Flyer XD40 have any recalls?

Transport Canada lists 3 campaigns and the U.S. NHTSA lists 3 for the 2024 NEW Flyer XD40. Matched by make, model, and model year. Many recalls affect only specific VIN ranges — confirm with your dealer using your full VIN.

How do I know if a recall applies to my 2024 NEW Flyer XD40?

Recalls are matched by make, model and model year, but many cover only certain VIN ranges. Confirm with your manufacturer or dealer using your full VIN, or use the official Transport Canada or NHTSA lookup.

Are recall repairs free?

Yes. In both Canada and the United States the manufacturer must fix a recalled defect at no charge, through a franchised dealer.

RECALLS — MAKE · MODEL · YEAR

2024 NEW Flyer XD40 recalls

6 safety recall campaigns have been filed for the 2024 NEW Flyer XD40 with Transport Canada and the U.S. NHTSA. Here is what both agencies say.

Canadian recalls: 03
U.S. recalls: 03
Total campaigns: 06

Transport Canada recalls

Structure#2025430August 22, 2025
312 units affected
Issue: Certain transit buses may not have enough emergency exits or the exits may be in the wrong location. As a result, the buses don't meet certain requirements of Canadian regulations. Safety Risk: Missing or incorrectly located emergency exits could slow your exit from the bus in an emergency. This could increase the risk of injury. Corrective Actions: New Flyer will notify owners in writing. The corrective actions for this recall are under development.
Fuel System#2025045February 3, 2025
117 units affected
Issue: On certain buses, the remote fuel filter hoses may not have been manufactured properly. As a result, a fuel hose could disconnect and fuel could leak. This could also cause the engine to stall while driving. Note: This recall only affects buses equipped with certain L9 diesel engines. Safety Risk: A fuel leak can create the risk of a fire. Additionally, a sudden loss of engine power could increase the risk of a crash. Corrective Actions: New Flyer will notify owners by email and advise you to take your bus to a Cummins authorized service center to replace the remote fuel filter hoses.
Powertrain#2023575October 26, 2023
266 units affected
Issue: On certain transit buses, the transmission yoke bolt could loosen and cause the driveshaft to separate from the transmission. If this happens, there would be a sudden loss of power to the wheels. Safety Risks: A sudden loss of power to the wheels could increase the risk of a crash. Additionally, a bus that is disabled could create the need for a transfer of passengers in an uncontrolled environment, which may create a risk of injury. Corrective Actions: New Flyer will notify owners by email. An Allison Transmission technician will inspect and re-tighten the transmission yoke bolts, as necessary.

Canadian data updated August 24, 2026

U.S. NHTSA recalls

ELECTRONIC STABILITY CONTROL (ESC)#25V898000December 19, 2025
New Flyer of America, Inc. (New Flyer) is recalling certain XD35, XDE35, XE35, XN35, XD40, XDE40, XE40, XHE40, XN40, XT40, XD60, XDE60, XE60, XN60, XT60, and XHE60 transit buses. Please refer to New Flyer's recall report for specific model year information. The antilock braking (ABS) and electronic stability control (ESC) module may lose communication and fail without illuminating the warning lights. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard numbers 121, "Air Brake Systems" and 136, "Electronic Stability Control Systems on Heavy Vehicles."
Risk: An ABS or ESC warning light that fails to illuminate will not alert the driver to the loss of ABS or ESC, increasing the risk of a crash.
Remedy: New Flyer will update the software, free of charge. Owner notification letters were mailed February 17, 2026. Owners may contact New Flyer's customer service at 1-800-241-2947.
FUEL SYSTEM, DIESEL:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS#25V053000February 3, 2025
New Flyer of America, Inc. (New Flyer) is recalling certain 2023-2024 XDE60, 2024 XD35, XD40, and XD60 transit buses equipped with Cummins L9 diesel engines. The remote fuel filter hoses may separate from the fitting, causing a fuel leak and an engine stall.
Risk: A fuel leak in the presence of an ignition source increases the risk of a fire. An engine stall increases the risk of a crash.
Remedy: Cummins will replace the fuel hoses, free of charge. Owner notification letters were mailed March 11, 2025. Owners may contact Cummins customer service at 1-800-286-6467 or New Flyer customer service at 1-800-241-2947.
POWER TRAIN:DRIVELINE:DRIVESHAFT#23V722000October 26, 2023
New Flyer of America, Inc. (New Flyer) is recalling certain 2019-2024 XD35, XD40, XN35, and XN40 transit buses. The transmission yoke may separate, resulting in driveshaft separation and a sudden loss of drive power.
Risk: A sudden loss of drive power can increase the risk of a crash.
Remedy: New Flyer will work with the equipment manufacturer, Allison Transmission Inc., to inspect, and if necessary, tighten loose transmission yoke bolts, free of charge. Owner notification letters were mailed December 9, 2023. Owners may contact New Flyer customer service at 1-800-241-2947. New Flyer's number for this recall is R23-20.

Does this recall apply to my vehicle?

Matched by make, model, and model year. Many recalls affect only specific VIN ranges — confirm with your dealer using your full VIN.

What to do

Recall repairs are free at a franchised dealer in both countries. To confirm a recall applies to your specific vehicle, or to book the work, contact your manufacturer or dealer with your full VIN, or use the official channel:

NHTSA recall lookup (search by VIN) — U.S. National Highway Traffic Safety Administration
Defects and recalls database — Transport Canada

Check a 2024 NEW Flyer XD40 VIN

A VIN decode confirms your vehicle's exact model year, trim and assembly plant, then runs this same recall check against it.

Data sources and coverage limits →