Rappels 2010 MCI D4505

• Système visuel#202600715 janvier 2026

  2 161 unités visées

  Problème : Sur certains autobus, le mauvais type de verre pourrait avoir été installé sur le panneau inférieur de la porte d'entrée. Par conséquent, le verre pourrait ne pas respecter certaines exigences de la réglementation canadienne. Risques pour la sécurité : Le mauvais type de verre pourrait réduire la visibilité et pourrait augmenter les risques d'accident. Mesures correctives : Motor Coach Industries (MCI) doit aviser les propriétaires par la poste et leur fournir les instructions pour remplacer le panneau de verre inférieur. Les propriétaires peuvent également prendre rendez-vous à un centre de services autorisé MCI pour faire remplacer le panneau de verre inférieur.

• Circuit électrique#201423619 juin 2014

  85 unités visées

  Certains autocars réparés précédemment dans le cadre du rappel 2012173 pourraient nécessiter des modifications supplémentaires. L'appel de courant des lumières intérieures à DEL pourrait dépasser les limites de conception du raccord bout­à­bout d'alimentation et de la borne de boîtier à fusibles posés dans le cadre du rappel précédent. En conséquence, ces composantes pourraient surchauffer, ce qui pourrait résulter en un incendie au niveau du véhicule blessant quelqu'un ou endommageant des biens matériels. Correction : Les installations autorisées de MCI devront poser un porte­fusible révisé pour les lumières intérieures à DEL.

• Circuit électrique#201217330 mai 2012

  85 unités visées

  Sur certains autocars, le courant tiré par l'éclairage intérieur DEL peut excéder les limites de conception du circuit électrique et surchauffer certains éléments. Cette surchauffe pourrait causer un feu et des dommages au véhicule et/ou des blessures corporelles. Correction : Les installations approuvées par MCI doivent modifier le circuit électrique de l'éclairage intérieur DEL.

• Sièges et dispositifs de retenue#20103039 septembre 2010

  8 unités visées

  Sur certains véhicules, l'amortisseur du siège du conducteur pourrait se briser, ce qui permettrait au siège de s'abaisser subitement jusqu'au sol. Si cela se produisait pendant que le véhicule roule, le conducteur pourrait perdre le contrôle du véhicule, ce qui pourrait causer un accident, endommager des biens matériels ou blesser les occupants du véhicule ou les piétons. Correction : Les concessionnaires devront remplacer l'amortisseur du siège si cela s'avère nécessaire.

• Roues#201015311 mai 2010

  22 unités visées

  Sur certains autocars, les boulons de moyeu, de rotor ou de roue pourraient avoir été mal serrés lors du montage des essieux avant ou des essieux traînés. Un couple de serrage insuffisant pourrait entraîner un desserrement par vibrations des boulons et faire en sorte qu'une roue se détache. Cela pourrait provoquer un accident, endommager des biens matériels, blesser quelqu'un ou entraîner des pertes de vies. Correction : Les concessionnaires devront vérifier le couple des boulons de plaque adaptatrice de roue/de rotor/de moyeu visés et remplacer les boulons au besoin.

• Autres#201008222 mars 2010

  92 unités visées

  Sur certains véhicules munis d'un dispositif de levage de fauteuil roulant Ricon série F9, un interrupteur mal fabriqué dans la boucle de retenue du dispositif de levage pourrait permettre au dispositif de levage de fonctionner sans que le loquet de la courroie de sécurité ne soit entièrement verrouillé. Si la courroie n'était pas adéquatement fixée, une chaise roulante pourrait ne pas être adéquatement protégée contre les mouvements non désirés, ce qui résulterait en un risque de chute qui pourrait blesser quelqu'un gravement ou entraîner des pertes de vies. Correction : Le fabricant devra fournir des instructions et des décalcomanies d'avertissement.

Données canadiennes mises à jour : 24 août 2026

• STRUCTURE:BODY:DOOR#25V853000en anglais seulement10 décembre 2025

  Motor Coach Industries (MCI) is recalling certain 102DL3, 102D3, MC12PTV, E4500, D4000, 102D3ISTV, D4500, J4500, D4000ISTV, D4005, D4505, and J3500 transit buses. Please refer to MCI's recall report for specific model year information. The front door lower curb view glazing material is incorrect. As such, these vehicles fail to conform to Federal Motor Vehicle Safety Standard (FMVSS) number 205, "Glazing Materials."

  Risque: The incorrect window glazing material may reduce the driver's visibility, increasing the risk of a crash.

  Correctif: MCI will replace the glass, free of charge. Owner notification letters were mailed February 4, 2026. Owners may contact MCI customer service at 1-800-241-2947. MCI's number for this recall is 22-005.

• ELECTRICAL SYSTEM:WIRING:FUSES AND CIRCUIT BREAKERS#14V329000en anglais seulement16 juin 2014

  Motor Coach Industries, Inc (MCI) is recalling certain model year 2009-2011 D4000 and D4500 and 2010 D4505 motor coaches equipped with LED lights interior lights powered by either a Vansco or IO multiplex system. Due to the excessive power draw of the LED lights, heat may build up at the fuse block and connector, causing the components to melt.

  Risque: If this occurs, the surrounding material may be damaged and will burn, increasing the risk of a fire.

  Correctif: MCI will notify owners, and dealers will replace the fuse holders, free of charge. The recall began in July 2014. Owners may contact MCI customer service at 1-847-285-2090. MCI's number for this recall is 388B. Note: This recall supersedes recall 12V-250. Motorcoaches that were remedied under the previous campaign need to be remedied under this campaign as well.

• ELECTRICAL SYSTEM#13V498000en anglais seulement17 octobre 2013

  Motor Coach Industries (MCI) is recalling certain model year 2000-2012 D, E, G and J series coaches manufactured January 2000 through June 2011 and equipped with Sure Power battery equalizers containing a particular epoxy sealing, aka 'potting', compound. The specific potting compound used in the subject products for insulation was found to be capable of conducting electricity after being exposed to heat.

  Risque: Once electrically conductive, the material is capable of melting and burning, increasing the risk of a fire.

  Correctif: MCI will notify owners, and Sure Power will replace the equalizers, free of charge. Owners may contact MCI at 1-847-285-2000. This campaign is MCI service bulletin 401.

• INTERIOR LIGHTING#12V250000en anglais seulement31 mai 2012

  MOTOR COACH INDUSTRIES, INC (MCI) IS RECALLING CERTAIN MODEL YEAR 2009-2011 D4000, D4500 AND 2010 D4505 MOTOR COACHES EQUIPPED WITH LED LIGHTS INTERIOR LIGHTS AND POWERED BY EITHER A VANSCO OR IO MULTIPLEX SYSTEM. DUE TO EXCESSIVE POWER DRAW OF THE LED LIGHTS, HEAT MAY BUILD UP AT THE FUSE BLOCK AND CONNECTOR, CAUSING COMPONENTS TO MELT.

  Risque: IF THIS OCCURS, SURROUNDING MATERIAL MAY BE DAMAGED AND WILL BURN, INCREASING THE RISK OF A FIRE.

  Correctif: MCI WILL NOTIFY OWNERS, AND DEALERS WILL INSTALL RE-DESIGNED WIRING, FREE OF CHARGE. THE RECALL BEGAN ON JULY 17, 2012. OWNERS MAY CONTACT MCI AT 1-866-624-2622.

• ELECTRICAL SYSTEM:ALTERNATOR/GENERATOR/REGULATOR#11V548000en anglais seulement10 novembre 2011

  MOTOR COACH INDUSTRIES (MCI) IS RECALLING CERTAIN MODEL YEAR 2010-2011 D4505 MOTOR COACHES MANUFACTURED FROM MAY 1, 2010, THROUGH SEPTEMBER 30, 2011. THESE VEHICLES WERE EQUIPPED WITH PENNTEX ALTERNATORS THAT, AS INSTALLED, MAY COLLECT MOISTURE AT THE POWER STUD. THIS MOISTURE MAY RESULT IN CORROSION BUILDUP AT AND AROUND THE POWER STUD BASE.

  Risque: THIS CORROSION MAY CREATE A SHORT CIRCUIT BETWEEN THE POWER STUD AND THE ALTERNATOR BODY, WHICH IN TURN COULD RESULT IN BURNING OF THE POWER STUD OR THE POWER CABLE END. THIS COULD INCREASE THE RISK OF A FIRE. ADDITIONALLY, THE VEHICLE BATTERY COULD DISCHARGE WHICH COULD CAUSE THE VEHICLE TO STALL.

  Correctif: MCI WILL INSPECT AND MODIFY THE ALTERNATOR INSTALLATION FREE OF CHARGE. THE SAFETY RECALL BEGAN ON NOVEMBER 30, 2011. OWNERS MAY CONTACT MCI CUSTOMER SERVICE AT 1-800-241-2947.

• ELECTRONIC STABILITY CONTROL (ESC)#11V524000en anglais seulement26 octobre 2011

  MOTOR COACH INDUSTRIES (MCI) IS RECALLING CERTAIN MODEL YEAR 2003, AND 2007-2012 E AND J MODELS ALONG WITH MODEL YEAR 2007-2012 D4000, D4005, D4500, D4505, D4000ISTV MOTOR COACHES EQUIPPED WITH MERITOR WABCO ELECTRONIC STABILITY CONTROL (ESC) MODULES, MANUFACTURED FROM OCTOBER 2002, THROUGH OCTOBER 2011. UNDER CERTAIN ROAD AND DRIVING CONDITIONS, VEHICLE BODY ROLL AND ROAD INCLINATION CHARACTERISTICS MAY ADVERSELY AFFECT THE SLIP ANGLE CALCULATION OF THE ELECTRONIC STABILITY CONTROL (ESC) SYSTEM. THIS MIGHT CAUSE THE ESC TO PERCEIVE AN OVER STEERING SITUATION AND THEREFORE APPLY THE OUTER WHEEL BRAKE ON THE FRONT AXLE UNTIL THE VEHICLE IS PERCEIVED TO BE STABLE.

  Risque: IF THE DRIVER IS SLOW TO REACT DURING THIS ESC INTERVENTION, THE VEHICLE MAY DEVIATE FROM THE INTENDED LINE OF TRAVEL, INCREASING THE RISK OF A CRASH.

  Correctif: MCI WILL NOTIFY OWNERS AND REPLACE THE CONTROL MODULE FREE OF CHARGE. THE SAFETY RECALL BEGAN ON JANUARY 4, 2012. OWNERS MAY CONTACT MCI CUSTOMER SERVICE AT 1-800-241-2947.

• ENGINE AND ENGINE COOLING:COOLING SYSTEM:FAN#11V016000en anglais seulement12 janvier 2011

  MCI IS RECALLING CERTAIN MODEL YEAR 2010-2011 D4500, D4505, AND D4000 MOTOR COACHES. THE AFFECTED PULLEY COVERS MAY LACK CERTAIN WELDS REQUIRED TO KEEP THE COVERS ATTACHED TO THE COACH STRUCTURE.

  Risque: THE COVER WILL EVENTUALLY FAIL AS A RESULT OF FATIGUE, AND THE COVER MAY BECOME DETACHED FROM THE COACH AND FALL AND STRIKE A PERSON OR OBJECT, RESULTING IN PERSONAL INJURY OR PROPERTY DAMAGE.

  Correctif: MCI WILL INSPECT AND REPLACE AS NECESSARY THE IDLER PULLEY COVERS FREE OF CHARGE. THE SAFETY RECALL BEGAN ON FEBRUARY 10, 2011. OWNERS MAY CONTACT MCI CUSTOMER SERVICE AT 1-800-241-2947.

• SEATS#10V409000en anglais seulement9 septembre 2010

  MCI IS RECALLING CERTAIN MODEL YEAR 2009-2010 D4005 AND D4505 MOTOR COACHES EQUIPPED WITH A NATIONAL SEATING COMPANY DRIVER'S SEAT CONTAINING A STABILUS BLOC-O-LIFT SHOCK. THE DRIVER'S SEAT SHOCK DAMPER MAY BREAK ALLOWING THE DRIVER'S SEAT TO UNEXPECTEDLY DROP TO THE FLOOR WITHOUT WARNING.

  Risque: IN THE EVENT THIS SHOULD OCCUR WHILE THE BUS IS IN OPERATION, THE DRIVER MAY LOSE CONTROL OF THE VEHICLE, POSSIBLY RESULTING IN A CRASH.

  Correctif: MCI WILL NOTIFY OWNERS AND REPLACE THE SEAT SHOCK AS NECESSARY FREE OF CHARGE. THE SAFETY RECALL BEGAN ON SEPTEMBER 15, 2010. OWNERS MAY CONTACT MCI CUSTOMER SERVICE AT 1-800-241-2947.

• POWER TRAIN:AXLE ASSEMBLY#10V199000en anglais seulement11 mai 2010

  MCI IS RECALLING CERTAIN MODEL YEAR 2010 D4000, D4005, D4500, D4505, E4500, AND J4500 MODEL MOTOR COACHES MANUFACTURED FROM SEPTEMBER 2009 THROUGH MAY 2010, EQUIPPED WITH ARVINMERITOR FRONT AND TAG AXLE ASSEMBLIES. THE SUSPECT AXLES MAY HAVE HAD IMPROPER TORQUE APPLIED TO THE HUB/ROTOR/WHEEL ADAPTER BOLTS DURING THE ASSEMBLY PROCESS. REDUCED BOLT TORQUE COULD LEAD TO VIBRATION LOOSENING OF THE BOLT.

  Risque: THIS COULD RESULT IN A LOSS OF THE WHEEL POSSIBLY RESULTING IN A CRASH.

  Correctif: MCI WILL NOTIFY OWNERS AND DEALERS WILL REPAIR THE MOTOR COACHES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON MAY 28, 2010. OWNERS MAY CONTACT MCI AT 1-800-241-2947.

• EQUIPMENT ADAPTIVE/MOBILITY#10V114000en anglais seulement24 mars 2010

  MCI HAS NOTIFIED NHTSA OF A DEFECT IN CERTAIN MODEL YEAR 2009 D4000 AND MODEL YEAR 2008-2010 D4500 AND D4505 MOTOR COACHES FITTED WITH RICON PUBLIC USE LIFTS. THE RESTRAINT BELT ON THESE LIFTS WAS DESIGNED TO PREVENT THE LIFT FROM MOVING, UNLESS THE TONGUE OF THE BELT IS FULLY ENGAGED AND LATCHED IN THE BUCKLE. RICON HAS DISCOVERED, HOWEVER, THAT IT IS POSSIBLE FOR THE OPERATOR TO INSERT THE BELT TONGUE INTO THE BUCKLE WITHOUT FULLY ENGAGING THE LATCHING MECHANISM. IN THIS CASE, THE RESTRAINT BELT WOULD APPEAR TO BE LATCHED, AND THE OPERATOR COULD RUN THE LIFT. IF THE RESTRAINT BELT TONGUE IS NOT FULLY ENGAGED INTO THE RESTRAINT BELT BUCKLE, AND LATCHED, THE LIFT MAY OPERATE WITH AN OCCUPANT ON THE PLATFORM.

  Risque: THE USER OF THE LIFT COULD BE INJURED SHOULD THE LIFT MOVE WITHOUT THE RESTRAINT BELT PROPERLY BUCKLED.

  Correctif: MCI IS WORKING WITH RICON AND RICON WILL BE HANDLING THE REMEDY FOR THIS CAMPAIGN. PLEASE SEE RICON'S DEFECT REPORT 09E-060. RICON WILL PROVIDE CUSTOMERS WITH A WARNING DECAL AND A DVD-BASED TRAINING AID. THE RECALL IS EXPECTED TO BEGIN DURING APRIL 2010. OWNERS MAY CONTACT RICON CUSTOMER SERVICE AT 1-800-322-2884, EMAILING AT WWW.DMATA@WABTEC.COM.