RECALLS — ZERO DS
Zero DS recalls
Zero DS model years 2011–2024 covered by at least one recall campaign. Pick a year to see the Canadian and U.S. campaigns side by side.
Choose a model year
U.S. NHTSA campaigns are listed on each year page, where they are queried live by model year. The Canadian list below covers every year together.
Transport Canada recalls
10- Electrical#2025464
38 units affected
Issue: On certain motorcycles, the key switch wires could break and cause a loss of power. Safety Risk: A loss of power to the rear wheel could increase the risk of a crash. Corrective Actions: Zero Motorcycles will notify owners by mail and send a wireless over-the-air software update for the motorcycle software. Alternatively, you may schedule an appointment to have the update performed at a Zero Motorcycles dealership. If any wires are damaged, they will be repaired.
- Brakes#2025377
7 units affected
Issue: On a small number of motorcycles, the front brake hose may not have been installed properly. As a result, the hose could become damaged. If this happens, brake fluid could leak and cause reduced braking. Safety Risk: Reduced braking could cause extended stopping distances and increase the risk of a crash. Corrective Actions: Zero Motorcycles will notify owners by mail and advise you to take your motorcycle to a dealership to inspect and, if necessary, replace the front brake hose.
- Electrical#2018178
27 units affected
On certain motorcycles, the cell pouches within the battery packs may wear against their holders, which may lead to a breach of their outer layers, potentially allowing humidity to penetrate the pouch. Should humidity penetrate a pouch, it could lead to cell separator decay, which could allow an internal short within the cell and increase the risk of a fire causing injury and/or damage to property. Correction: Zero Motorcycles is unable to replace the battery pack as a solution. Affected owners will be offered a choice of either the repurchase of their motorcycle or a financial trade assist towards a newer model year Zero model motorcycle.
- Brakes#2017125
5 units affected
On certain motorcycles, the software of the Hydraulic Control Unit (HCU) which controls the Anti-Lock Braking System (ABS) may be incorrect. If a braking event were to trigger the ABS, the motorcycle may not brake as intended, which could increase the risk of a crash causing injury and/or damage to property. Correction: Dealers will either reprogram the HCU with the correct software or replace it.
- Electrical#2016446
5 units affected
On certain vehicles, the power converter that supplies power from the battery pack to the lights, instruments, anti-lock braking (ABS) system and other accessories may have insufficient output. If power draw exceeds supply, the unit may shut off, which could disable ABS system function. If this were to occur during a stop when the ABS is active, it could increase the risk of a crash causing injury and/or damage to property. Correction: Dealers will inspect the installed converter, and replace if fitted with the faulty converter.
- Electrical#2014017
66 units affected
On certain motorcycles, the motor controller may react to signal faults by cutting power to the motor unexpectedly. Lost vehicle propulsion, in conjunction with traffic and road conditions, and the rider’s reactions, could increase the risk of a crash causing property damage and/or personal injury. Correction: Dealers will reprogram the motor controller.
- Brakes#2013286
24 units affected
On certain motorcycles, incorrect front brake caliper mounting bolts may have been installed during vehicle assembly. Should the bolts break, the caliper could interfere with the rotation of the front wheel, causing the wheel to lockup suddenly. This could result in a loss of vehicle control and a crash causing property damage and/or personal injury. Correction: Dealers will replace the front brake caliper mounting bolts.
- Electrical#2012315
29 units affected
On certain motorcycles, the motor controller may malfunction causing the motor to shut off unexpectedly. Lost vehicle propulsion, in conjunction with traffic and road conditions, and the rider’s reactions, could increase the risk of a crash causing property damage and/or personal injury. Correction: Dealers will reprogram the motor controller.
- Lights And Instruments#2012227
62 units affected
On certain motorcycles, the brake light switch at the front brake lever may not activate until significant brake lever travel occurs. Failure of the brake lamp to illuminate when a moderate amount of front brake is applied may result in the following road users being unaware of the rider’s intentions, increasing the risk of a crash causing property damage and/or personal injury. Correction: Dealers will inspect and, if necessary, replace the brake light switch for the front brake system.
- Electrical#2012226
37 units affected
On certain motorcycles, insufficient weatherproofing may cause a short circuit of the Battery Management System (BMS) when subjected to wet conditions, resulting in the motorcycle inadvertently losing power. Lost vehicle propulsion, in conjunction with traffic and road condition, and the rider’s reactions, could increase the risk of a crash causing property damage and/or personal injury. Correction: Dealers will apply weatherproofing compound to the BMS printed circuit board connector.
Canadian data updated August 24, 2026
Does this recall apply to my vehicle?
Matched by make, model, and model year. Many recalls affect only specific VIN ranges — confirm with your dealer using your full VIN.
What to do
Recall repairs are free at a franchised dealer in both countries. To confirm a recall applies to your specific vehicle, contact your manufacturer or dealer with your full VIN, or use the official channel:
- NHTSA recall lookup (search by VIN) — U.S. National Highway Traffic Safety Administration
- Defects and recalls database — Transport Canada