Does the 2024 NEW Flyer XHE40 have any recalls?

Transport Canada lists 4 campaigns and the U.S. NHTSA lists 4 for the 2024 NEW Flyer XHE40. Matched by make, model, and model year. Many recalls affect only specific VIN ranges — confirm with your dealer using your full VIN.

How do I know if a recall applies to my 2024 NEW Flyer XHE40?

Recalls are matched by make, model and model year, but many cover only certain VIN ranges. Confirm with your manufacturer or dealer using your full VIN, or use the official Transport Canada or NHTSA lookup.

Are recall repairs free?

Yes. In both Canada and the United States the manufacturer must fix a recalled defect at no charge, through a franchised dealer.

RECALLS — MAKE · MODEL · YEAR

2024 NEW Flyer XHE40 recalls

8 safety recall campaigns have been filed for the 2024 NEW Flyer XHE40 with Transport Canada and the U.S. NHTSA. Here is what both agencies say.

Canadian recalls: 04
U.S. recalls: 04
Total campaigns: 08

Transport Canada recalls

High Voltage#2026118March 13, 2026
392 units affected
Issue: Under certain conditions, a software problem could cause the inverter not to work properly. If this happens, the bus could accelerate unexpectedly or there could be a sudden loss of power to the wheels. Note: This recall only affects certain electric transit buses equipped with a V1 or V2 Accelera Safety Risk: A bus that accelerates suddenly and/or a loss of power to the wheels could increase the risk of a crash. Corrective Actions: New Flyer will notify owners by email and provide you with instructions for how to update the inverter software. Alternatively, you may contact New Flyer to arrange for a service technician to complete the repairs.
Lights And Instruments#2025711December 19, 2025
466 units affected
Issue: On certain transit buses, a software problem could cause the antilock braking system (ABS) warning light not to turn on if there's a problem with the ABS. Safety Risk: A warning light that doesn't turn on could cause you not to be aware of a problem with the ABS. This could increase the risk of a crash. Corrective Actions: New Flyer will notify owners in writing and provide you with instructions for how to update the vehicle software. Alternatively, you may contact New Flyer to arrange for a service team to perform the repairs.
High Voltage#2025444August 28, 2025
107 units affected
Issue: On certain electric buses, a bus bar inside the high-voltage battery may not have been welded properly. As a result, the bus bar could overheat and/or there could be electrical arcing (sparks). Safety Risk: A bus bar that overheats and/or electrical arcing can create the risk of a fire. Corrective Actions: New Flyer will notify owners by email and arrange for a service technician to update the battery management system (BMS) software or provide you with instructions for how to update the BMS software. The software will monitor the high-voltage battery and warn you if it detects a problem. If you see this warning, you should contact New Flyer to arrange for a service technician to inspect and, if necessary, replace the high-voltage battery module(s).
Structure#2025430August 22, 2025
312 units affected
Issue: Certain transit buses may not have enough emergency exits or the exits may be in the wrong location. As a result, the buses don't meet certain requirements of Canadian regulations. Safety Risk: Missing or incorrectly located emergency exits could slow your exit from the bus in an emergency. This could increase the risk of injury. Corrective Actions: New Flyer will notify owners in writing. The corrective actions for this recall are under development.

Canadian data updated August 24, 2026

U.S. NHTSA recalls

ELECTRICAL SYSTEM:PROPULSION SYSTEM:INVERTER#26V151000March 13, 2026
New Flyer of America, Inc. (New Flyer) is recalling certain 2021-2025 XE35, 2021-2026 XE40, 2023-2025 XE60, 2023-2026 XHE40, and 2024-2026 XHE60 transit buses equipped with Accelera ELFA 3 control systems V1 and V2. An inverter software error may cause unintended acceleration or deceleration in certain conditions.
Risk: Unintended acceleration or deceleration can increase the risk of a crash.
Remedy: New Flyer will update the inverter software, free of charge. Owner notification letters were mailed April 30, 2026. Owners may contact New Flyer's customer service at 1-800-241-2947.
ELECTRONIC STABILITY CONTROL (ESC)#25V898000December 19, 2025
New Flyer of America, Inc. (New Flyer) is recalling certain XD35, XDE35, XE35, XN35, XD40, XDE40, XE40, XHE40, XN40, XT40, XD60, XDE60, XE60, XN60, XT60, and XHE60 transit buses. Please refer to New Flyer's recall report for specific model year information. The antilock braking (ABS) and electronic stability control (ESC) module may lose communication and fail without illuminating the warning lights. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard numbers 121, "Air Brake Systems" and 136, "Electronic Stability Control Systems on Heavy Vehicles."
Risk: An ABS or ESC warning light that fails to illuminate will not alert the driver to the loss of ABS or ESC, increasing the risk of a crash.
Remedy: New Flyer will update the software, free of charge. Owner notification letters were mailed February 17, 2026. Owners may contact New Flyer's customer service at 1-800-241-2947.
ELECTRICAL SYSTEM:PROPULSION SYSTEM:TRACTION BATTERY:MANAGEMENT SYSTEM/ENERGY CONTROL MODULE (BMS/BECM):SOFTWARE#25V566000August 29, 2025
New Flyer of America, Inc. (New Flyer) is recalling certain 2013, 2017-2025 XE40, 2019-2025 XE60, XE35, 2023-2025 XHE40, and 2024-2025 XHE60 buses. An inadequate weld on the high voltage battery busbar and incorrect software may cause the battery module to overheat.
Risk: A battery module that overheats increases the risk of a fire.
Remedy: New Flyer will inspect and replace the battery module as necessary. New Flyer will also update the BMS software. All repairs will be performed free of charge. Owner notification letters were mailed October 6, 2025. Owners may contact New Flyer's customer service at 1-800-241-2947.
ELECTRICAL SYSTEM:PROPULSION SYSTEM:TRACTION BATTERY:THERMAL MANAGEMENT:FLUID/COOLANT#24V056000January 31, 2024
New Flyer of America, Inc. (New Flyer) is recalling certain 2021-2023 XE35, XE40, 2021-2024 XE60, and 2023-2024 XHE40 vehicles. One or more drain valves may not activate as intended, which could allow battery packs to accumulate liquid in the battery pack enclosure.
Risk: The accumulation of liquid inside the battery pack enclosure may lead to an electrical short, increasing the risk of a fire.
Remedy: New Flyer will remove the rubber washer from the affected drain valves, free of charge. Owner notification letters were mailed March 14, 2024. Owners may contact New Flyer customer service at 1-204-224-6706. New Flyer's number for this recall is R24-02. This recall is in addition to NHTSA recall number 23V-083. Certain vehicles are affected by both recalls and will need to have both remedies performed.

Does this recall apply to my vehicle?

Matched by make, model, and model year. Many recalls affect only specific VIN ranges — confirm with your dealer using your full VIN.

What to do

Recall repairs are free at a franchised dealer in both countries. To confirm a recall applies to your specific vehicle, or to book the work, contact your manufacturer or dealer with your full VIN, or use the official channel:

NHTSA recall lookup (search by VIN) — U.S. National Highway Traffic Safety Administration
Defects and recalls database — Transport Canada

Check a 2024 NEW Flyer XHE40 VIN

A VIN decode confirms your vehicle's exact model year, trim and assembly plant, then runs this same recall check against it.

Data sources and coverage limits →