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RECALLS — MAKE · MODEL · YEAR

2016 MCI J4500 recalls

12 safety recall campaigns have been filed for the 2016 MCI J4500 with Transport Canada and the U.S. NHTSA. Here is what both agencies say.

Canadian recalls
05
U.S. recalls
07
Total campaigns
12

Transport Canada recalls

05
  • Visual System#2026007

    2,161 units affected

    Issue: On certain buses, the wrong glass may have been installed on the lower front entry door panel. As a result, the glass may not meet certain requirements of Canadian regulations. Safety Risk: An incorrect window glass could reduce visibility and increase the risk of a crash. Corrective Action: Motor Coach Industries (MCI) will notify owners by mail and provide you with instructions for how to replace the lower glass panel. Alternatively, you may schedule an appointment to have the lower glass panel replaced at an authorized MCI service center.

  • Brakes#2020179

    259 units affected

    Issue: On certain buses, the brake hoses may be routed incorrectly and could become damaged or fail. If this happens, air could leak from the hose and cause a delay in the front brakes activating. This would reduce braking performance. Safety Risk: Reduced brake performance can cause extended stopping distances and increase the risk of a crash. Corrective Actions: Motor Coach Industries (MCI) will notify owners by mail and instruct you to inspect the brake hoses. MCI will supply replacement parts and advise owners to replace any hoses that are leaking or damaged.

  • Suspension#2017584

    158 units affected

    On certain vehicles, the front sway bar could crack at one of the bushing/clamp locations. This could affect vehicle handling and increase the risk of a crash causing injury and/or damage to property. Correction: Vehicles will be fitted with a new sway bar of an updated design. Note: This recall supersedes recall 2017-175

  • Brakes#2017291

    147 units affected

    Certain vehicles may not comply with the requirements of Canada Motor Vehicle Safety Standard (CMVSS) 121 - Air Brake Systems. Clamps securing the front brake hoses may have been over-tightened at time of assembly. This could distort the brake hoses, potentially causing damage and leaks. If a leak occurs, it would cause delay brake actuation, and could cause the vehicle to fail to conform to the standard. A delay in brake actuation would increase stopping distances, which could increase the risk of a crash causing injury and/or damage to property. Correction: Dealers will inspect and repair air hoses and clamps as necessary.

  • Suspension#2017175

    61 units affected

    On certain vehicles, the front sway bar could crack at one of the bushing/clamp locations. This could affect vehicle handling and increase the risk of a crash causing injury and/or damage to property. Correction: Vehicles will be fitted with a sway bar of an updated design.

Canadian data updated August 24, 2026

U.S. NHTSA recalls

07
  • STRUCTURE:BODY:DOOR#25V853000

    Motor Coach Industries (MCI) is recalling certain 102DL3, 102D3, MC12PTV, E4500, D4000, 102D3ISTV, D4500, J4500, D4000ISTV, D4005, D4505, and J3500 transit buses. Please refer to MCI's recall report for specific model year information. The front door lower curb view glazing material is incorrect. As such, these vehicles fail to conform to Federal Motor Vehicle Safety Standard (FMVSS) number 205, "Glazing Materials."

    Risk: The incorrect window glazing material may reduce the driver's visibility, increasing the risk of a crash.

    Remedy: MCI will replace the glass, free of charge. Owner notification letters were mailed February 4, 2026. Owners may contact MCI customer service at 1-800-241-2947. MCI's number for this recall is 22-005.

  • SEAT BELTS#20V242000

    Motor Coach Industries (MCI) is recalling certain 2015-2016 D4000, 2015-2020 D4500 and D4505, 2016-2020 J4500, 2018 J3500, and 2017 D4005 buses. The seat belts may not extend from the retracted position, rendering the seat belt unusable. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standards (FMVSS) number 208, "Occupant Crash Protection," and number 209, "Seat Belt Assemblies."

    Risk: Inability to use the seat belt may increase the risk of injury in the event of a crash.

    Remedy: MCI will notify the affected owners, and dealers will inspect and replace the seat belts, as necessary, free of charge. MCI issued owners an interim notification June 26, 2020. The recall began January 13, 2021. Owners may contact MCI customer service at 1-800-241-2947. MCI's number for this recall is SB 482.

  • SERVICE BRAKES, AIR#20V233000

    Motor Coach Industries (MCI) is recalling certain model year 2014-2019 J4500 and 2018-2019 J3500 motor coaches. The brake hoses may crack or otherwise fail resulting in an air leak. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 121, "Air Brake Systems."

    Risk: A leaking brake hose could cause a delay in the actuation time of the front brake, which would increase vehicle's stopping distance and increase the risk of a crash.

    Remedy: MCI will notify owners to inspect the brake hoses and replace any hoses that are leaking or otherwise damaged. MCI will reimburse owners for the cost of the inspection, and will provide replacement parts as necessary, free of charge. The recall began June 26, 2020. Owners may contact MCI customer service at 1-800-241-2947. MCI's number for this recall is SB 481.

  • SERVICE BRAKES, AIR#17V360000

    Motor Coach Industries (MCI) is recalling certain 2014-2017 J4500 motor coaches equipped with ZF front axles. In the affected vehicles, the front brake hose routing clamps may have been over-tightened, possibly damaging the brake hose wall reinforcement. If the brake hose wall reinforcement is damaged, the brake hose may leak. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 121, "Air Brake Systems."

    Risk: If the front brake hoses leak, the distance needed to stop the vehicle may be lengthened, increasing the risk of a crash.

    Remedy: MCI will notify owners, and dealers will inspect the clamp tightness, replacing any damaged brake hoses, as necessary, free of charge. The recall began on July 14, 2017. Owners may contact MCI customer service at 1-800-241-2947. MCI's number for this recall is SB 454.

  • SUSPENSION#17V207000

    Motor Coach Industries (MCI) is recalling certain 2014 -2016 J4500 vehicles. The front sway bar on these vehicles may crack at the bushing/clamp locations.

    Risk: If the sway bar cracks, it can detach from the vehicle, affecting vehicle handling and increasing the risk of a crash.

    Remedy: Motor Coach Industries (MCI) will notify owners and dealers will replace the sway bar assembly, free of charge. The recall began on June 13, 2017. Owners may contact Motor Industries at 1-800-241-2947. MCI's number for this recall is Service Bulletin 452.

  • VISIBILITY:GLASS, SIDE/REAR#16V510000

    Motor Coach Industries (MCI) is recalling certain model year 2015-2016 J4500 vehicles manufactured April 14, 2015, to February 22, 2016. On the affected vehicles, the non-egress single pane passenger windows may have improperly installed mounting hardware, allowing the windows to open unexpectedly at the bottom.

    Risk: A window that opens unexpectedly as a result of a crash or contact with the window may allow the passenger to be ejected from the bus, increasing their risk of injury.

    Remedy: MCI will notify owners, and dealers will tighten and secure the window mounting hardware, free of charge. The recall began on July 22, 2016. Owners may contact MCI customer service at 1-800-241-2947. MCI's number for this recall is SB 433B.

  • SEATS#15V862000

    Motor Coach Industries (MCI) is recalling certain model year 2016 MCI J4500 motor coaches manufactured August 26, 2015, to December 3, 2015, and equipped with Kiel passenger seats. During assembly, one of the seat mounting bolts was installed incorrectly.

    Risk: In the event of a crash, the seat may detach from its floor mounting, increasing the risk of injury to the seat occupant.

    Remedy: MCI will notify owners, and dealers will correct the seat mounting, free of charge. The recall began on January 12, 2016. Owners may contact MCI at 1-800-241-2947. MCI's number for this recall is SB 430.

Does this recall apply to my vehicle?

Matched by make, model, and model year. Many recalls affect only specific VIN ranges — confirm with your dealer using your full VIN.

What to do

Recall repairs are free at a franchised dealer in both countries. To confirm a recall applies to your specific vehicle, or to book the work, contact your manufacturer or dealer with your full VIN, or use the official channel:

Check a 2016 MCI J4500 VIN

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Data sources and coverage limits