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RECALLS — MAKE · MODEL · YEAR

2020 MCI D4000 recalls

2 safety recall campaigns have been filed for the 2020 MCI D4000 with Transport Canada and the U.S. NHTSA. Here is what both agencies say.

Canadian recalls
01
U.S. recalls
01
Total campaigns
02

Transport Canada recalls

01
  • Electrical#2020276

    111 units affected

    Issue: On certain buses, a build-up of corrosion on the alternator connection could cause it to malfunction. If this happens, the alternator voltage output may increase. As a result, the control module may switch off the engine and cause a vehicle shutdown. Safety Risk: A sudden loss of engine power and vehicle shutdown could increase the risk of a crash. Corrective Actions: Motor Coach Industries (MCI) will notify owners by mail and instruct you to take your bus to an authorized repair facility to update the software in the Vehicle Multiplexing Module (VMM). MCI also recommends periodically inspecting, cleaning and re-applying corrosion inhibitor to the alternator.

Canadian data updated August 24, 2026

U.S. NHTSA recalls

01
  • ELECTRICAL SYSTEM:ALTERNATOR/GENERATOR/REGULATOR#20V352000

    Motor Coach Industries (MCI) is recalling certain 2018-2020 D4000, D4005, D4500, D4505 and D45CRTLE buses manufactured with electric cooling fans (E-fan) for the radiator and charge air cooler, Borg Warner 55SI model dual alternator configuration (with a sense stud and wire), and Parker Vansco Multiplexing Module (VMM) Multiplex system. A build-up of debris, corrosion, and/or water flow could cause a high resistance path to ground for the sense stud on the back of the alternator and cause the alternator to produce excessive voltage output, which may exceed the threshold limit currently programmed in the VMM and result in a loss of engine power and vehicle shutdown.

    Risk: If the engine shuts down or loses power while the vehicle is in motion, this may increase the risk of a crash.

    Remedy: MCI will notify the affected owners, and dealers will install a new application code in the Parker VMM multiplex modules increasing the overvoltage threshold limit, free of charge. The recall began July 23, 2020. Owners may contact MCI customer service at 1-800-241-2947. MCI's number for this recall is SB 479.

Does this recall apply to my vehicle?

Matched by make, model, and model year. Many recalls affect only specific VIN ranges — confirm with your dealer using your full VIN.

What to do

Recall repairs are free at a franchised dealer in both countries. To confirm a recall applies to your specific vehicle, or to book the work, contact your manufacturer or dealer with your full VIN, or use the official channel:

Check a 2020 MCI D4000 VIN

A VIN decode confirms your vehicle's exact model year, trim and assembly plant, then runs this same recall check against it.

Data sources and coverage limits